Modulating burners operate on the theory that adjusting the
burner flame to match load is better than simply turning the burner
on or off. The boiler determines how much heat is needed by
comparing output temperatures to return temperatures. Although
this has been greatly simplified for this conversation, these values
are commonly known as Delta-T. Savastat LC's imbedded controller does much the same type of
computation by monitoring the return water temperature rate of
decay, and only when the boiler is called on to fire. The
difference is mostly in the complexity of the equipment of
modulating burners verses the simplicity of Savastat LC. If
you are a proponent of the KISS theory (Keep It Simple Sweet), you
will love Savastat LC. No complex controllers, actuators, motorized
valves, or mechanical components to fail. Just the controller and a
sensor. With tens of thousands of units in operation,
failed units can be counted on ONE HAND. This includes LC
units in operation since 1992! We at ECMI have never
encountered a single failed unit to date. That is
reliability!
Often we have a client say, "we can turn off the modulating
feature and run the boiler in stage mode." Unfortunately this
makes no sense, because Savastat LC will approximate the same
savings being achieved by the modulating burner. If you have a
modulating burner, then our advise is to use it. You already
spent good money for it, which most likely was over ten times the
cost of Savastat LC. Also, since ECMI guarantees our
clients a savings of 15% or more, we simply can not implement LC
systems in this case.
If you are considering implementing a modulating burner in your
boiler, that is a different story. Modulating burners
typically have a payback of over 10 YEARS. With a payback
of 2 years or less, Savastat LC makes a great alternative to
modulating burners. Of course your boiler guy would much
rather sell you a modulating burner system. With a typical
cost of $30k or more, the commissions are quite appealing. In
fact, we at ECMI could offer modulating burners to our clients as
well, if we would choose to. The reason we don't is because we
are in the business of providing our clients with what we feel are
the best solutions for saving energy. All of our
product meet the criteria of providing a payback of 2 years or less.
Modulating burners simply can not do this.
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